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Vehicle

Saturn Relay

A minivan, and one of four badge-engineered siblings — the Chevrolet Uplander, Buick Terraza and Pontiac Montana SV6 are the same vehicle, which is where its information lives since very little was written under this badge. The 3.5 and 3.9 pushrod V6s are the engines, and their recurring fault is the one that runs through GM's 60-degree family: intake manifold gaskets that leak coolant internally, showing as a dropping level with no visible leak, followed by misfires. On all-wheel-drive examples the Versatrak rear unit is a viscous coupling with no electronic control, so a driveline symptom there is mechanical rather than a module fault.

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Saturn Relay, front view
Cutlass · CC0 (external)

Generations

  • First generation 2005–2007

    Badge-engineered with the Uplander, Terraza and Montana SV6; 60-degree V6 intake gaskets are the recurring fault.

    Body styles
    MPV
    Platform
    GM U-body
    Engines
    • 3.5 V6 — LX9 · petrol · 146–149 kW (196–200 hp) · 298 Nm (220 lb-ft)
    • 3.9 V6 — LZ9 · petrol · 179 kW (240 hp) · 325 Nm (240 lb-ft)
    Transmissions
    4-speed 4T65-E automatic
    Drivetrain
    Front-wheel drive · Four-wheel drive

Information, not instruction

CarGeek is a reference, not a service manual. Its pages are written from public sources and from what other people have found, never from a manufacturer's own service information, so they can be wrong or incomplete for your particular vehicle. Some of what they describe carries real risk: high voltage, fuel under pressure, stored energy, hot and moving parts.

Have anything you intend to act on checked by a trained person against the manufacturer's own procedure for your vehicle. Nothing here replaces that procedure.

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