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Vehicle

Ford F-250 Super Duty

The heavy-duty truck line, and it is a different vehicle from the F-150 despite the name — different frame, different axles, different engines, and a separate service literature. Diagnosis is dominated by which diesel is fitted. The 6.0 Power Stroke is the one with the reputation: head gasket failure driven by stretching head bolts, EGR cooler cracking, and an oil-driven injection system whose high-pressure oil rail leaks make it crank without starting. The 6.4 adds a pair of turbochargers and a diesel particulate filter with its own regeneration faults, and the 6.7 from 2011 is Ford's own design and a substantially better one. The 7.3 before all of them is mechanically simple and the most durable of the family.

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Ford F-250 Super Duty, front view
Cutlass · CC0 (external)

Generations

  • Seventh generation 1980–1986

    Carburetted petrol and the mechanical 6.9 IDI diesel — neither sets a code, so diagnosis here is compression, timing and fuel delivery.

    Body styles
    Pickup · Chassis cab
    Platform
    Ford F-Series
    Engines
    • 4.9 straight-six — petrol · 87–93 kW (117–125 hp)
    • 4.2 V8 — petrol · 86 kW (115 hp) · 279 Nm (206 lb-ft)
    • 5.0 V8 — petrol · 99–142 kW (133–190 hp) · 316–386 Nm (233–285 lb-ft)
    • 5.8 Windsor V8 — 351W · petrol · 101–157 kW (135–211 hp)
    • 6.6 V8 — petrol · 114 kW (153 hp)
    • 7.5 V8 — petrol · 183 kW (245 hp) · 515 Nm (380 lb-ft)
    • 6.9 IDI diesel V8 — diesel · 112–127 kW (150–170 hp) · 386–427 Nm (285–315 lb-ft) · International Harvester
    • 3.8 V6 — ESSEX · petrol · 82 kW (110 hp) · 248 Nm (183 lb-ft) · 1982-83 US, 1986 Mexico
    • 4.1 straight-six — petrol · 94–98 kW (126–131 hp) · 292–310 Nm (215–229 lb-ft) · Australia
    • 5.8 Cleveland V8 — 351C · petrol · 162 kW (217 hp) · 415 Nm (306 lb-ft) · Australia, 1980-85
    • 5.0 Perkins diesel — diesel · Argentina
    Transmissions
    4-speed manual · 3-speed automatic · 4-speed automatic
    Drivetrain
    Rear-wheel drive · Part-time four-wheel drive with low range
  • Pre-Super Duty 1987–1998

    Before the Super Duty split the line, the F-250 shared the F-150's chassis; the 7.3 IDI diesel here is mechanical and sets nothing.

    Body styles
    Pickup
    Platform
    Ford F-Series
    Engines
    • 4.9 straight-six — petrol · 108–112 kW (145–150 hp) · 353–359 Nm (260–265 lb-ft)
    • 5.0 V8 — WINDSOR · petrol · 138–153 kW (185–205 hp) · 366–373 Nm (270–275 lb-ft)
    • 5.8 Windsor V8 — 351W · petrol · 149–157 kW (200–211 hp) · 414–441 Nm (305–325 lb-ft)
    • 7.5 V8 — petrol · 172–183 kW (231–245 hp) · 491–556 Nm (362–410 lb-ft)
    • 6.9 IDI diesel V8 — diesel · 127 kW (170 hp) · 427 Nm (315 lb-ft) · International Harvester
    • 7.3 IDI diesel V8 — diesel · 134–138 kW (180–185 hp) · 468–488 Nm (345–360 lb-ft) · International Harvester
    • 7.3 IDI turbo diesel V8 — diesel · 142 kW (190 hp) · 529 Nm (390 lb-ft) · 1993-94
    • 7.3 Power Stroke diesel V8 — T444E · diesel · 157 kW (211 hp) · 576 Nm (425 lb-ft) · from 1994.5
    • 3.9 diesel — D229-4 · diesel · MWM, Brazil
    • 3.9 turbo diesel — TD229-4 · diesel · MWM, Brazil
    Transmissions
    5-speed ZF S5-42 manual · 5-speed ZF S5-47 manual · 4-speed automatic
    Drivetrain
    Rear-wheel drive · Part-time four-wheel drive with low range
  • PHN131 1999–2019

    The first Super Duty, and the longest-lived: North America stopped in 2007 and Brazil went on building it until 2019, which is why its engine list holds two South American diesels the US truck never had. The 7.3 Power Stroke gives way to the 6.0 in 2003, and that change is the one that matters most on this generation.

    Body styles
    Pickup · Chassis cab
    Platform
    Ford Super Duty
    Engines
    • 5.4 V8 — TRITON · petrol · 190–224 kW (255–300 hp) · 475–495 Nm (350–365 lb-ft) · Triton
    • 6.8 V10 — TRITON · petrol · 231–270 kW (310–362 hp) · 576–620 Nm (425–457 lb-ft) · Triton
    • 4.2 V6 — petrol · Essex, Brazil, F-250 only
    • 7.3 Power Stroke V8 — diesel · 175–205 kW (235–275 hp) · 678–712 Nm (500–525 lb-ft) · 1999–2003
    • 6.0 Power Stroke V8 — diesel · 242 kW (325 hp) · 759–773 Nm (560–570 lb-ft) · 2003–2007
    • 4.2 straight-six turbo diesel — diesel · MWM Sprint, Brazil
    • 3.9 straight-six diesel — diesel · Cummins B, Brazil
    Transmissions
    6-speed ZF S6-650 manual · 4-speed 4R100 automatic · 5-speed 5R110W automatic
    Drivetrain
    Rear-wheel drive · Part-time four-wheel drive with low range
  • P356 2008–2010

    Three model years, and the generation of the 6.4 Power Stroke — a sequential twin-turbo that lasted no longer than the truck it was built for.

    Body styles
    Pickup · Chassis cab
    Platform
    Ford Super Duty
    Engines
    • 5.4 V8 — TRITON · petrol · 224 kW (300 hp) · 495 Nm (365 lb-ft) · Triton, F-250 and F-350
    • 6.8 V10 — TRITON · petrol · 270 kW (362 hp) · 620 Nm (457 lb-ft) · Triton
    • 6.4 Power Stroke V8 — diesel · 261 kW (350 hp) · 881 Nm (650 lb-ft)
    Transmissions
    6-speed ZF S6-650 manual · 5-speed 5R110W automatic
    Drivetrain
    Rear-wheel drive · Part-time four-wheel drive with low range
  • P473 2011–2016

    Ford stops buying its diesel in and builds the 6.7 Power Stroke itself, and the petrol V8 becomes the 6.2 Boss. The six-speed 6R140 arrives with them; the old five-speed stays only on the chassis cabs with the V10.

    Body styles
    Pickup · Chassis cab
    Platform
    Ford Super Duty
    Engines
    • 6.2 V8 — petrol · 236–287 kW (316–385 hp) · 538–549 Nm (397–405 lb-ft) · Boss
    • 6.8 V10 — TRITON · petrol · 270 kW (362 hp) · 620 Nm (457 lb-ft) · Triton, F-450 and F-550 chassis cab only
    • 6.7 Power Stroke V8 — diesel · 291–328 kW (390–440 hp) · 997–1166 Nm (735–860 lb-ft)
    Transmissions
    5-speed 5R110W automatic · 6-speed 6R140 automatic
    Drivetrain
    Rear-wheel drive · Part-time four-wheel drive with low range
  • Fourth generation (P558) 2017–2022

    Aluminium body with the 6.7 Power Stroke and the 7.3 Godzilla petrol V8; ten-speed automatic from 2020.

    Body styles
    Pickup · Chassis cab
    Platform
    Ford Super Duty
    Engines
    • 6.7 Power Stroke V8 — diesel · 354 kW (475 hp) · 1424 Nm (1050 lb-ft)
    • 6.2 V8 — petrol · 287 kW (385 hp) · 583 Nm (430 lb-ft) · Boss
    • 7.3 V8 — petrol · 321 kW (430 hp) · 644 Nm (475 lb-ft) · Godzilla
    • 6.8 V10 — TRITON · petrol · 215 kW (288 hp) · 575 Nm (424 lb-ft) · F-450/F-550 chassis cab only
    Transmissions
    6-speed 6R140 TorqShift automatic · 10-speed 10R140 TorqShift automatic
    Drivetrain
    Rear-wheel drive · Part-time four-wheel drive with low range
  • Fifth generation (P708) 2023–present

    The 6.2 Boss gives way to a 6.8 Godzilla, so both petrol V8s are now the same family at two sizes, and every gearbox is a ten-speed. The 6.7 Power Stroke gains a High-Output version above the standard one.

    Body styles
    Pickup · Chassis cab
    Platform
    Ford Super Duty
    Engines
    • 6.8 V8 — petrol · Godzilla
    • 7.3 V8 — petrol · 321 kW (430 hp) · 658 Nm (485 lb-ft) · Godzilla
    • 6.7 Power Stroke V8 — diesel
    • 6.7 Power Stroke V8 High-Output — diesel
    Transmissions
    10-speed 10R100 automatic · 10-speed 10R140 automatic
    Drivetrain
    Rear-wheel drive · Part-time four-wheel drive with low range

Service information

Information, not instruction

CarGeek is a reference, not a service manual. Its pages are written from public sources and from what other people have found, never from a manufacturer's own service information, so they can be wrong or incomplete for your particular vehicle. Some of what they describe carries real risk: high voltage, fuel under pressure, stored energy, hot and moving parts.

Have anything you intend to act on checked by a trained person against the manufacturer's own procedure for your vehicle. Nothing here replaces that procedure.

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